Success Story · Bosch Power Solutions

The central nervous system for every project.

How Bosch Power Solutions' special-purpose machinery division replaced Excel, MS Project, and Teams with Allex, gaining full transparency across every project and resource in the process.

Industry
Automotive / Mechanical Engineering
Division
PS Mobility
Industrialization
Bosch Power Solutions
100%
Resources planning in Allex
Live sinceJanuary 2026
>45
Production sites

Global footprint

Bosch Power Solutions operates more than 45 production sites worldwide. Special-purpose machinery projects run end-to-end in Allex across four campus locations.

14
Months to rollout

Fast adoption

From first contact to full operation in 14 months across leadership, pilots, and team-wide training.

4
locations in southern Germany

Campus locations

Four campus locations run special-purpose machinery projects end-to-end in Allex.

Starting point

The challenges before Allex.

01

No overall view

Projects were scattered across Excel, MS Teams, and MS Project. There was no single view of status, deadlines, or workloads.

02

Resource conflicts

Employee capacity couldn't be planned across sites. Double bookings often surfaced too late.

03

Inconsistent data

Multiple systems produced contradictory data and required heavy manual upkeep.

04

Silos between teams

Project leads, procurement, engineering, and workshop teams worked in isolation. Synergies stayed on the table.

Rollout

From idea to full operation in two years.

2024
Requirements
Jan
Business process analysis kickoff
Feb
Requirements definition + market research
Jul
Process design completed
Nov
First contact with Allex
2025
Pilot Phase
Jan
1st Allex workshop
Feb
Pilot with the leadership team
Jun
Trial with one project lead
Jul
Expansion to 3 employees
Sep
Training for all staff
Nov
Legacy tools shut down
2026
In Production
Jan
100% resource planning in Allex
Feb
Rollout to 3 additional sites
System landscape

Allex as the central nervous system.

• Requirements management• Document managementProject folderProject driveCost estimateExcelERPSAPBOMsDelivery datesGoods receiptCustomer inquiryProject listExcelMacroMacro: Master data, milestonesMacro: Budget transferProject planDashboardsPower BI• Project management• Resource management• Portfolio management• Task planning• Project status• Controlling• Procurement status• Resource overview, all sitesREPLACES• MS Teams• MS Project• Excel resource planning
Functions in use

How Bosch uses Allex today.

01

Templates for every project size

Large multi-department machine projects and smaller specialized orders. Project areas that aren’t needed are removed automatically.

02

Scenario planning

New orders are set up as scenarios. The project only goes live once the order is confirmed, which makes it possible to simulate capacity with and without the order on the books.

Scenario planning in Allex: a new order held as a scenario, with capacity simulated with and without the order confirmed
04

API integration & Power BI

Projects are created via macro from Excel. Power BI delivers combined resource utilization across every site, budget vs. actual hours controlling, and project profiles.

03

Procurement tracking

Engineering requests parts as a task, including the bill of materials. Procurement maintains SAP numbers and delivery dates directly in Allex.

“

It can't create extra work, and at the same time it has to deliver real value. That was exactly the benchmark for our rollout.

Stephan Günter, PS/MIC2-SMB2 at Bosch Power Solutions
Stephan Günter
PS/MIC2-SMB2 · Bosch Power Solutions
What's next

On the roadmap.

Reporting

Deeper Power BI controlling

Expanding Power BI reporting with richer drill-downs and live KPI views for end-to-end project controlling.

Workflow

Personal task planning

Establishing personal task planning for every employee so each team member runs their own day inside Allex.

Scale

More Bosch divisions

Integrating additional Bosch divisions and linking sub-projects across the wider PS organization.

Method

Critical Chain planning

Planning with buffers and steering by the bottleneck, the next step toward true CCPM-driven execution.

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